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How to manufacture corn flakes? corn flakes production line

Publish Time: 2025-05-13     Origin: Site

Promote Your Brand with Our Extruded Corn Flakes Production Line


Are you looking to enter or expand in the breakfast cereal market? Our extruded corn flakes production line is a smart investment that combines advanced food extrusion technology with efficient automation to deliver crispy, golden, and nutritious corn flakes — ideal for modern consumers worldwide.


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Complete Product Description

Our extruded corn flakes production line is designed for producing high-quality flakes with uniform size, crunchy texture, and long shelf life. Using corn grits or corn flour as the main raw material, the system completes the entire process from mixing, extrusion, flaking, drying, toasting, and final packaging. The line is fully automated, energy-efficient, and suitable for both medium and large-scale cereal manufacturers.


The final products can be plain corn flakes or flavored/fortified flakes with sugar, honey, vitamins, or chocolate coating — offering flexibility to meet different consumer preferences.


Process Flow of Extruded Corn Flakes Production

1.Raw Material Mixing

Corn grits or flour are combined with water and additives (vitamins, sugar, flavoring) in a mixer.

2.Extrusion Cooking (Twin-Screw Extruder)

The mixture is cooked under high temperature and pressure, then shaped into sheets or ribbons.

3.Flaking

The extruded ribbons are pressed through a flaking roller to form thin, uniform flakes.

4.Drying

The flakes are dried to remove moisture and prepare for toasting.

5.Toasting

Flakes are roasted at high temperature to create a crisp texture and golden color.

6.Optional Coating (Flavoring/Enrichment)

Flakes may be coated with sugar syrup, chocolate, or vitamins as needed.

7.Cooling and Packaging

After final drying and cooling, flakes are packed in air-tight bags or boxes for distribution.

8.Application Scenarios

Our extruded corn flakes production line is widely used in:

  • Breakfast cereal production

  • Nutritional snack foods

  • Children’s food manufacturing

  • Private label cereal brands

  • Health and diet food sectors

  • Retail & bulk food supply

Key Benefits of Our Production Line

High Capacity Options: Available in 150kg/h, 200kg/h, 300kg/h, and 500kg/h 1000kg/h configurations

Stable Performance: Durable stainless-steel structure, CE/ISO certified

Energy Efficient: Intelligent temperature and moisture control system

Easy Operation: Fully automatic PLC control with touch screen interface

Customizable Recipes: Adaptable for corn flakes, multigrain flakes, rice flakes, etc.

After-Sales Support: Installation, training, and 24/7 technical assistance


Grow Your Cereal Brand Today

With increasing demand for healthy, ready-to-eat breakfast options, investing in a high-quality extruded corn flakes production line can take your business to the next level. Whether you're starting from scratch or upgrading existing equipment, our engineering team can provide a customized solution tailored to your factory size, capacity needs, and market goals.


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